You get everything you will ever need in one easy-to-use Honda . Recently I have been having problems getting my '98 XR650L to start. It could be due to the plug cap being loose or corrosion at the wire contact, so a double check is in order. Finally got where I didnt have the time to work on it so I took it to a shop. Some features of this site require JavaScript. I guess it was only failing at higher revs, and intermittently- maybe due to vibration? '98 Honda XR650L - No Spark/Won't Start : r/Fixxit - reddit The Shorai battery weighs 4.8 pounds less than the stock battery, and its small size allowed me to relocate the battery on top of the XR650L air box. Triple Backflips On Dirt Bikes!. Visit this link for instructions how to enable JavaScript in your web browser. When cranking the engine, the plug fires once when the start switch is engaged and does not spark while the engine spins over. New condition. Honda XR650L Pulse Generator Clean and Carb Removal (in Stop Motion Here is the thing with the old carb the xr650L carb air screw has a wing on it so it stops. List price $65.57Save 5%. + Shipping: US $4.95. Our Honda XR wiring diagrams are in full color and can be read online or printed whenever you need them from wherever you happen to be. I remember that. Took the jets from the old carb and put them in the new one and made sure they were clean. Bike won't startgrrrrr2003 Honda XR650L | Motorcycle Forum An XR659L makes a distinct noise when it lands! XY-PWM Signal Generator 1 Channel 1Hz-150KHz PWM Signal Generator Pulse Frequency Duty Cycle Adjustable Module LCD Display. anybody out there have a xr650l dual sport that has lost spark?mine's a 99 model with 14,000 miles,been ridden hard,and even big lou has seen it in action on my local mx track.not to get too technical,but the coil ohms are within specs and the pulse generator seems to be also.any ideas? I looked up that party at Lou'sthat pic of you flying on your XR was awsome! After acquiring an old XR650L, I quickly discovered that the wiring diagrams available online and in manuals were poorly drawn and of insufficient resolution, so I created my own. Motorcycle Electrical & Ignition . Stator Pulse Pickup Coil Trigger for Honda CBR900RR 1993 1994 1995 1996-1999. By Dennis Cox, August 10, 2019 . (and 40-50 lbs ago, lol!). The 0 Best Honda Xr650l Engine Pulse Generator: The Ultimate List U-PIC's broker is Roanoake, Inc. Lloyds of London is the largest Underwriter in the World. I Cant Believe They Both Pulled It Off! If those are ok, remove the pulse generator coil and visually inspect it. A loose connection at the 4 pin plastic connector coming from the pulse generator might explain all 4 cylinders failing to fire. Could it be the rectifier? "Politicians and diapers should be changed frequently. $99.99. Not the issue bike still cuts out. 1993-2021 XR650L. Used,,,,EBAY not in my vocabulary when it comes to troubleshooting BUT hey,it is a norm now I guess. Based off of the research I've done, this seems like a fairly common issue with the 650L. That's classic. ", It was a few years back, I wouldn't even know where to look for the story. + $9.99 shipping. $52.41. wow. Building A XR650l Engine | Adventure Rider It starts fine every morning. Secondary resistance (with spark plug cap): Secondary resistance (without spark plug cap): Doesn't seem like there's much I can test with this except for replacing it or opening it up and checking the connections on the board (which is beyond my skill set), unless I'm mistaken. Ignition coil not the problem. Believe me I wasnt happy to pay $120 for a diagnostic that youtube videos show take 15 minutes to check but I had no choice, the shop claims they had 3 hours in labor on it. It IS NOT the carb. Check if this part fits your vehicle. So if a different cdi box fixes the issue I know it's my cdi box, or if a different cdi box causes some other issue but fixes the missing I know it's the cdi box and then ican buy a brand new one. But it lasted just a split second and picked back up right away. Caltric compatible with Clutch Cover Gasket Honda Xr650L 1993-2019/ Xr500R 1983-1984/ Xr600R 1985-1990. 14 day returns - Buyer pays return shipping. I initially thought it was a flat battery or dirty battery terminals. XR650 Wiring | Marc Engle SOLVED: No spark not the spark plug bike is a xr 650 L - Fixya So I ordered a new carb as it was less than the cost to clean and rejet. My XR650L would intermittently crank and not start after standing for a few days. I ride approx. It cannot be turned 360 degrees. I didnt realize this until this morning when i turned the screw all the way and it ran better but still needed a bit more air. Second what could cause the change in how the bike sounds when accelerating? It should a green ring terminal bolted to the frame. $67.49. Honda Xr650l Service Repair Manual - Honda Service Manual Contact the seller. 1. check engine light is on: the ecm monitors all parts of the vehicle that could affect emissions. When I come out 30 minutes later it won't start. 3 miles to the restaraunt for breakfast. Turned the air screw and it fixed that issue but now first and second gear it barely moves, the bike used to have massive power in second gear. If those are ok, remove the pulse generator coil and visually inspect it. He then told me no way and that they had 3 hours into the job but nothing was ever taken apart. The engines fires but doesn't keep running. Did you check them hot and cold to see if anything changes? I pulled the spark plug and replaced it with a new one, charged the battery, but I'm not getting any spark. I filmed the process in stop motion. I used to think potatoes and tomatoes were the same thing,then it hit me, and I realized that potatoes hurt a lot more. He told me they rode it 3 times. It now has a BRAND NEW carb and it is still missing. 30300-MY6-671 Honda Generator, Pulse $60.93 - AdeptPowersports If the insulation is cracked, replace it. " There seems to be a problem serving the request at this time. Honda XR650L - Honda Parts - DIRT BIKE Parts I could really use some good input here!! As for the cdi box I ordered a used one off ebay and it's doing the same thing it did that's how I know the cdi box isnt bad. The shop that rejected my carb for the fmf megamax exhaust I have cut that wing off and ground the plate on the carb down that would stop it from turning the 300 degrees. eBay; eBay Motors; Auto Parts & Accessories; . If it ran like crap with the new carb then it could be jetted but it still misses while riding like it did with the old carb. Crazy! Was: $65.57. Having some time I started to work on it myself to see if I could fix it on the cheap. OEM is $70-$80 2 TWO many times these "odd" things simply go awaywhen its just plug it in and play,,,,,. Last time I rode the bike with the settings it had this morning the only issue was it would cut out. When you buy through links on our site, we may earn an affiliate commission. Check your wire connections first like Helio suggested. Visit this link for instructions how to enable JavaScript in your web browser. the bike needsatomized gas to run correctly .. not drops of gas, it will act like it is running rich as it cannot burn UN atomized gas very efficiently . Then I replaced the pulse generator and that was it. Lebanon, Connecticut -- Good 'ol US of A! Also see if it makes any difference if you run it on reserve , the petcock could be restricting flow if its gotten dirty at some point. There are no shipping fees, no waiting and you can access the manual from anywhere. Get it by Tue, Feb 15 - Fri, Feb 18 from Maumee, Ohio. something is telling me it needs a cleaningthe sputter and miss you describe sound like a mid throttle fuel issue. I want to know that if I can troubleshoot, I'll look to get to the point it sparks continuously. Honda Motorcycle 1999 CR80RB A - EXPERT Left Crankcase Cover. Some connect the wires together on each to by-pass the switch. Only 2 left. 4.9. If the insulation is cracked, replace it. 113 sold. The ignition coil seems to be within spec except for the spark plug cap, which potentially may need to be replaced as well as the resistance shown for that was well above factory spec, but not sure if that's contributing to the problem at all. xr650l pulse generator - Buy xr650l pulse generator with free shipping Free Return. 13 sold. Honda XR650L Rear Blinker Set Left Right Turn Signal Mounts XR 650L L 2021. Based off of the research I've done, this seems like a fairly common issue with the 650L. I have done it many times as the thing gets gummed up sitting thru part of the year. You are here. 2000-2006 XR650L, PULSE GEN ASSY, 30300-MY6-671, Genuine Honda Parts but somtin ain't right with those numbers. Db Electrical IHA6047 Cdi Module for 644cc Honda XR650L Motorcycle 93 Hey, I followed the troubleshooting procedure in the Shop Maual and ended up ordering a new CDI unit from Honda. or buy a rectifier as you think that might be it. Just a shot in the dark , try leaving the gas cap loose . We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. ). It didn't work! hey loucheck the archives (forums)"aftermath of big lou's party"to see the pics of me on my xr650L at merwin that year.Also thanks for the tips on that pulse generator. He was absolutely flying. That's happened to me a few times until now, when I can't get it to start at all anymore. It's not out of gas nor is it a gas issue as I use shell the same as I used to use with no problems. You are here. good advice above for troubleshooting the electricals. . and for the same reason. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Free shipping. They proceed to tell me they think it's a carb issue and its gonna cost me $300 plus parts for them to clean the carb rejet if needed and also check the valves on the engine but they swear it's a carb issue. I've tried it with the choke off & on. Honda Motorcycle 2001 CR80RB A Left Crankcase Cover. When it spins over in between..no sparking. New air filter, not the problem. Xr650L major problems - XR600R & XR650R/L - ThumperTalk $28.25. Others to consider would be: CDI (unlikely) since this has been replaced though could not be discounted;pulse generator (unlikely) - TIMOTO in your initial post, has provided you with the checks for the ignition pulse generator; I just wanted to get a second opinion on all this as I know it is a common issue with this bike and I'm not very knowledgeable on electrical systems. $71.95. You see the one whip on that thing? This is the exact same manual used by Honda technicians at the dealership to maintain, service, diagnose and repair your HONDA XR650L. City: Enter APO or FPO (whichever is . XR650L CDIdead, or dying? Help! | Adventure Rider Overall the leading candidate seems to be a faulty pulse generator or CDI box. Free shipping. In the end, the pulse generator gave a faulty reading. The insulation on them can crack and it will let oil into the coil. I got the bike about 3 months ago, and while it's been running fine, it's given me some issues starting up and now flat out won't start at all. I put grease on the gear to hold the washer from falling off. This Cyclepedia XR 650 manual covers 1988 - 2000 Honda XR600R and 1993 - 2021 Honda XR650L motorcycles. I have a 1998 XR650L with 17k miles and over the summer Iwas riding home from work and the bike started to cut out. Then I replaced the pulse generator and that was it. Look for the two wire connector on the front frame downtube just above the exhaust header. xr650l pulse generator replacement - nextphasesystems.com We use data about you for a number of purposes explained in the links below. That's not enough time for the battery to recoup from starting it number 1. ", I remember that bike! To develop a detailed honda xr650l engine pulse generator in our article, we had to analyze 0 honda xr650l engine pulse generator and product information in the most accurate way! It's just not every day you see a guy riding like a pro mx'er on a street legal XR650L. 1993-2008 Honda XR650L XR 650L OEM Tool Set Kit 89010-MY6-670. ", LMAO! Fits HONDA. While it was white (which could explain my 52 mpg average) that was not the problem. I ran all the tests in the service manual for these and these were my results: Pulse Generator 0.76 m (manual specs @ 417 - 523 ) Discussion in 'Thumpers' started by Ricky Rocket, Dec 13, 2009. So I basically paid them to ride my bike and not do jack. A used CDI from EBAY just two words here. In extreme cases, an EMP can even knock out the power grid, or worse. Dennis Cox, I've had a couple times where I would ride it to the store and I would come out 15-20 minutes later and it wouldn't start back up. Head scratching XR650L problem - Won't rev past idle without bogging I have a Honda XR650L with no spark. The CDI has two - JustAnswer Link to comment Share on other sites. Posted by on August 19, 2021. Swapping out the counter-shaft So when you assemble the transmission into the left case there is a washer on the end of the counter-shaft. All the other electricals work great, the bike turns over fine so I know it isn't a starter issue. So my 2 questions are any ideas what might be causing this bike to lose spark while riding knowing it's not cdi, plug, ignition coil, air filter? Honda XR 650 Manual XR650L XR600R Online Service - Cyclepedia There seems to be a problem serving the request at this time. I read how these things are bullet proof but with only 17k miles I wasnt expecting such an issue that nobody seems to know what's wrong and I cannot find any answers anywhere online where someone has had the same issues with their 650L. I have a Honda XR650L and it has no spark. I checked the Black/ wire JavaScript is disabled. Honda Ignition Pulse Generator Wire Assembly 1993-2021 Xr650l 30300-my6 The odds of a different cdi box having the same issue and intermittent is slim. XR650L ignition failed at Arctic Circle. | Adventure Rider It idles great and starts right up, when I rev it in neutral it revs great no issues with it missing, but when i take it out to ride it misses and now after taking the smog off the exhaust sounds way different. . Replaced the carb, coil, CDI, spark plug & wire and no change. The likely culprits seem like either the pulse generator, the CDI, or the ignition coil. Remove it, clean it with a wire brush and reattach it using dielectric grease on the terminal. Complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications to completely repair your HONDA XR650L with ease! The insulation on them can crack and it will let oil into the coil. Their mechanic said stator and or stator coils. Zip Code: Enter appropriate ZIP code. For a better experience, please enable JavaScript in your browser before proceeding. My cdi obviously works, whatever my issue is its intermittent. New User Deal. What's really strange to me is the exhaust sounds way different than it use to when I am on the throttle. No issue with the kickstand or neutral switch either - I've never had an issue with those when it was running and I can't get it to start with the kickstand down or up. Put in brand new plug (tried three others), NEW CDI, checked ohms on coil and Pulse Generator (all within spec). I thought you cleaned and jetted the carb. I had a similar problem with my 91 xr600. Head scratching XR650L problem - Won't rev past idle without bogging down. I still tell stories about "the guy on the xr650l at the track! As for the cdi box being used there is logic behind it. Over the past time, BestSolarLights has spent time researching and testing thousands of 1998 honda xr650l pulse generator test, finding the advantages and disadvantages of these products. With a test light I see spark when the engine starts then quits and when I quit cranking it sparks a few times. Magna runs fine, shuts off, starts right back up Already spent 225 on a carb and 120 on a diagnostic that did nothing. . XR650L pulse generator fail? | Adventure Rider The shop I took it to only tested the stator and stator pickup coils and told me both were fine and asked for $120 for their time which I inquired what they did for $120 when the youtube videos test the things out in 15 minutes. Not the problem either but here is where things get strange. Started with spark plug. When trying to start it, it fires once but won't run. Clean it just like the battery ground. That 650 gets some air! I guess it was only failing at higher revs, and intermittently- maybe due to vibration? We had better become the home of the brave again or we will no longer be the land of the free. When I changed the carb I did the smog block off kit at the same time and put it all back together. Since the problem was intermittent, and I was hesitant about installing the new generator, and wasn't 100% sure that that was the problem, I disconnected the pulse gen connector and cleaned out the dirt/dust/junk from inside the protective cable wrap above where it enters the engine and wiggled the wires all around trying to get a hard failure . ;). By continuing to browse our site you agree to our use of data and cookies. In the end, the pulse generator gave a. Mine is firing once when I initially hit the starter button.and again when I let OFF the starter button. OK do a compression or leak down testwhen its cold, Do a compression or leak down test. when its hot, is the cold test higher.. and holds pressure longerthat would suggest (and cause issues when hot) a LEAK, ie: cracked head or blown head gasket or valve seat.. time to get busy. Like it does when you are about out of gas. Page 1 of 2 1 2 Next > tedmagnum, Jul 9, 2015 #1. tedmagnum Ted_Magnum UK. I need to verify that when you spin the motor over with the starter the plug fires consistantly. Discussion in 'Thumpers' started by tedmagnum, Jul 9, 2015. This morning the engine was gasping for air. Backfires like a freakin' cannon through the exhaust when it does fire. But it's also not enough time to burn off accumulated moisture in the oil and combustion chamber. I pulled the plug and layed it against the cylinder head. New OEM Honda Gen Ignition Pulse ; OEM Part Number: 30300-MY6-671 (QTY 1) Item only fits specific models listed. Honda 30300-MY6-671 - GEN IGNITION PULSE. Take the kill switch apart, clean with a brass wire brush, apply some dielectric grease to the contacts then check all of the safety wires, ie: kickstand switch, neutral switch, etc. Just my $ .02 xr650L ignition problems | The Dirt Bike - DirtRider.Net The screw is the fuel mixture screw stock setting is about 2 - 2 1/4 turns OUT (from the seated position), seated position is: turn screw IN (clockwise) until it stops (( do this lightly as it is screwing in and against an O ring DO NOT flatten the O ring)), With the jetting and FMF my screw is turned OUT from the seated position (counterclockwise) 2 5/8 turns. Honda 30300-MY6-671 - Gen, Ignition Pulse - amazon.com the tube is easy, it screws out! Next try unplugging the sidestand three wire connector. By Schumann wave generator Very low frequency pulse generator ELF7.83HZ Earth Resonance Frequency Generator. I have noticed the bike gets a lot hotter faster than it ever used to. Its much deeper and doesnt sound as nice as it used to. Honda Pulse Generator/Pickup for XR650R, XR650L, XL600R, XL600. The pulse generator could be installed two ways, I just took a guess because I couldn't remember how it was when I disassembled them. Was yours in neutral with the clutch out and sidestand down? Showtime, did you actually try it? WIRING DIAGRAM. Hi and welcome to JustAnswer, To my understanding, the reading 0.01 is rather low, generally should read 0.1 ~ 0.3 ohms while the secondary would read 3 ~ 5 kilo ohms. Most the time they work fine. then they get warm and get funky.let it rest (cool down).. and its normal again, You need to be a member in order to leave a comment, When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. That's $340 on a 21 year old bike with 17k miles and it's still not running right. I prepared the seat pan by removing the lateral rib that extends in front of the air box, and shaving the excess flashing from the vent holes. I have had to do it twice because I did not do a through job and did not clean the main jet emulsion tube. Pulse generator and spark box failures can occur,but that is usually a failure in which two cylinders quit working and then come back for a time. Honda 30300-GC4-601 - PULSE GENERATOR | Partzilla.com I have good continuity in th read more But after cleaning it, it read good. YXD WISH Official Store. Check your wire connections first like Helio suggested. Some features of this site require JavaScript. Honda Motorcycle 2000 CR80RB A Left Crankcase Cover. :). My XR650L would intermittently crank and not start after standing for a few days. Also check the dog bone fuse of thin metal close to the battery. All Balls 26-1156 Carburetor Repair Kit (26-1156 Honda XR650L 1993-2014) $31.91 NGK DPR8EIX-9 Iridium IX Spark Plug $12.05 KIPA Ignition CDI Module Box For 644cc Engine XR650L 1993-2015 NX650 1988-1989 D/C 6 Pin Replace OE # 30410-MN9-790, 30410-MN9-791 Durable 11 1 offer from $17.75 Sounds like the SHOPdid not thoroughlyget all the ports inside the carb bodyif they did not clean the emulsion tube. I'm having a problem with my 2003 XR650L. Motorcycle Electrical & Ignition Parts for 2002 Honda XR650L - eBay 30300-my6-671 Honda Generator Pulse 30300MY6671 Genuine OEM Part - eBay It may check good when you check it with an ohm meter but it will not produce spark. Motorcycle Electrical & Ignition Parts for Honda XR650L Trick #2 All in A little wiggling and the shift drum goes in I have a XR650L Honda and I have no spark. I checked everything and Locate the main wire harness ground to the frame. Pivot Works Steering Stem Bearing Kits - Honda CRF230L (08-09) Honda NX125 (88-90) Honda NX250 (88-90) Honda XR250L (91-96) Pivot Works Dirt Bike Steering Stem Bearing Kits. How could I forget it? The likely culprits seem like either the pulse generator, the CDI, or the ignition coil. New CDI Module Box For 644cc Honda NX650 XR650L Motorcycle (Fits: Honda XR650L) XRs Only Oil Temperature Dip Stick - Honda XR650L (All Yrs) XL600 (83-87) XRs Only Smog / Air Pump Block Off Kit - Honda XR650L (All Yrs) XRs Only Magnetic Oil Drain Plug - Engine - RED; XRs Only Magnetic Oil Drain Plug - Frame - RED; K&N Oil Filter - Honda XR250R / XR350R / XR400R / XR500 / XR600R / XR650L / XR650R / XR250L / XL250 / XL350 / XL600 This Honda 30300-GC4-601 PULSE GENERATOR fits the following models and components: Aftermarket Parts ELECTRICAL Ignition Stators & Coils. Check the ground wire to the frame under the seat. Can somebody with an XR650L run a test for me? Joined: Dec 21, 2005 Oddometer: 234 Location: $120 later to find that's not the issue. Jiggled the kill switch, checked all connections. #5 I have power going into the CDI from the Ignition Pulse Generator. Got a new cdi box and decided to try that. It may not display this or other websites correctly. The more I rode it the more often it started to do this. Which solar lights are the most robust? Best 1998 Honda Xr650l Pulse May not be it but simple things to rule out. My next step is a new Pulse Generator, but I'd rather know for sure before sinking more money on this fishing expedition. Powered by Invision Community. Based on 1,349 of consumer reports in 2022 we compared 15 Best 1998 honda xr650l pulse generator test with the same type to give the best products for you. xr650l pulse generator replacement. August 10, 2019 in XR600R & XR650R/L. maybe its a partially clogged cap vent and not allowing enough fuel to the bowl while running under a load ? I cut the carb so it could turn a bit more to see what would happen and that's when i fully fixedthe sucking air issue. And yeah, it was a lot like that at Merwin that year. OEM Honda PULSE GENERATOR XR650L (93-UP) - XRs ONLY 0.3 - 0.4 (manual specs@ 0.19 - 0.23). Best honda xr650l engine pulse generator of 2022 . HONDA OEM IGN PULSE GENERATOR WIRE ASSY 1993-2021 XR650L 30300-MY6-671. Another possibility is that it's a different coil, or the information you have is for a different year or model. BUT that's half of it. I initially thought it was a flat battery or dirty battery terminals. Xr650L major problems Facebook; Twitter; Youtube; Instagram; Pinterest; Newsletter; XR650L Xr650L major problems. Sparks when hitting the start buttonno spark when turning over, and sometimes spark when releasing start button. NOTE: If you see any errors in this illustration, please notify me by email. . Pulse generator: | Honda ATV Forum makes me more confident taking a KDX to a track. XR650L: Shorai Battery Relocation | Adventure Rider I tried it mine in neutral, clutch lever left alone, and sidestand down. Genuine Honda Pulse Generator Pickup Coil 1993-2021 XR650L XR 650L 30300-MY6-671. A surprisingly challenging technical illustration project! Nextphase Systems > Uncategorized > xr650l pulse generator replacement. I ran all the tests in the service manual for these and these were my results: ^My multimeter is an auto-read kind, hence the mega-ohms,and this reading is sofar off base that I'm thinking this part has to be faulty.
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